taktik(z)» Composites Category Archive | Engineered Materials with Significantly Different Physical or Chemical Properties; Specifically Technical Foams, Polymers and Thermoplastics — taktik(z): Serving the Industrial Manufacturing Markets | Government, Defense and Infrastructure http://taktikz.com/blog Optimizing Industrial Manufacturing and Supply Chain Management Sat, 31 Jul 2010 17:44:18 +0000 en hourly 1 http://wordpress.org/?v=6608 BDS Bullet Resistant Wall Armor http://taktikz.com/blog/2010/06/08/bullet-resistant-wall-armor/ http://taktikz.com/blog/2010/06/08/bullet-resistant-wall-armor/#comments Tue, 08 Jun 2010 04:42:15 +0000 taktik(z) http://taktikz.com/blog/?p=22825 taktik(z) offers a full line of BDS Bullet Resistant Wall Armor that can be easily installed over pre-existing walls and can be finished to match existing finishes. These panels offer protection up to UL level 8 and are light-weight, non-spall, and non-ricochet.

The BDS Bullet Resistant Wall Panels come in a standard size of 48″ x 96″ with the ability to be re-sized to meet any dimensions necessary.

BDS Bullet Resistant Wall Armor Specifications

Ballistic ProtectionWeapon, CaliberNominal Thickness (inches)Normal Weight (lbs per ft Sq)
Level 1Medium Power Small Arm
(MPSA) 38 cal., 9mm		1/42.3
Level 2High Power Small Arms
(HPSA) 357 magnum		5/163.5
Level 3Super Power Small Arms
(SPSA) 44 magnum		1/25.0
Level 4Rifle
30.06		1 3/814
Level 5High Power Rifle
(HPR) 7.62		1 3/815
Level 6Uzi
9mm		5/163.5
Level 75.56 Rifle
5.56mm		1 1/810
Level 8M14
7.62mm		1 3/815

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]]> http://taktikz.com/blog/2010/06/08/bullet-resistant-wall-armor/feed/ 0 Energy Absorbing EPP http://taktikz.com/blog/2010/05/26/energy-absorbing-epp/ http://taktikz.com/blog/2010/05/26/energy-absorbing-epp/#comments Thu, 27 May 2010 01:08:19 +0000 taktik(z) http://taktikz.com/blog/?p=22390 Energy Absorbing EPP is a rigid, extremely lightweight composite used to disperse energy in key areas of a motor vehicle. EA EPP lends itself to acoustic soundproofing, but its ability to absorb and displace impact energy is even more important when it comes to vehicle safety components.

Porous Expanded Polypropylene | Energy Absorbing EPP

Porous Expanded Polypropylene (click for slideshow/larger image)

Features

  • Sound absorption and reflection for maximum noise reduction noise reduction coefficient min. 0.6 to 0.9
  • Lightweight (5kg/m2 or less) for easy on-site handling and enhanced safety in use
  • Fast assembly construction for easy installation
  • Water, oil, rust, corrosion-proof, minimum maintenance required
  • Integral strength – resilient, no need for shuttering
  • An environmentally friendly for the today’s construction industry

Performance characteristics

  • Sound absorption ASTM C423/E795: < 20% at 250 Hz, 60% at 500 Hz, over 80% at
    1000 Hz then 70% there after.
  • Sound Transmission Loss ASTM E90/E413/E1332 | TL > 25 dB(A)
  • Sound Absorption Noise Reduction Coefficient | min 0.6 to 0.9 ASTM E695, Norm 1794 / Norm 1793.
  • Surrounded noise source | 5 to 10 dB reduction
  • Contained noise source with walls and a ceiling | 10 to 20 dB reduction
  • Sound Blocking | <300 Hz and up, noise reduction is5dB
  • Dimensions| 60mm thick, 600mm wide, user defined length…

Other

  • UV Light Exposure
  • 3,000 hours ASTM G147/G15UV provided by cover
  • Flame Smoke Generation to ASTM E84

taktik(z) designs and molds EA EPP to any contour to exactly fit bumpers, pillars, headliners, doors, and other hollow areas without adhesives.

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]]> http://taktikz.com/blog/2010/05/26/energy-absorbing-epp/feed/ 0 Molded EPP and P-EPP NVH Components http://taktikz.com/blog/2010/05/26/molded-nvh-components/ http://taktikz.com/blog/2010/05/26/molded-nvh-components/#comments Wed, 26 May 2010 20:55:57 +0000 taktik(z) http://taktikz.com/blog/?p=22388 Molded noise, vibration and harshness foam helps dampen sound in the engine compartment, and other critical areas of your vehicle.

Molded EPP foam provides superior dampening.

Porous Expanded Polypropylene | Molded EPP and P-EPP NVH Components

Porous Expanded Polypropylene | Molded EPP and P-EPP NVH Components (click for larger image/slideshow)

NVH foam also has application in other areas where moving parts can cause disruption. Eliminate motor noises and friction squeaks. Create a peaceful interior with molded NVH foam.

Features

  • Sound absorption and reflection for maximum noise reduction noise reduction coefficient min. 0.6 to 0.9
  • Light weight (5kg/m2 or less) for easy on-site handling and enhanced safety in use
  • Fast assembly construction for easy installation
  • Water, oil, rust, corrosion-proof, minimum maintenance required
  • Integral strength – resilient, no need for shuttering
  • An environmentally friendly for the today’s construction industry

Performance characteristics

  • Sound absorption ASTM C423/E795 | < 20% at 250 Hz, 60% at 500 Hz, over 80% at
    1000 Hz then 70% there after.
  • Sound Transmission Loss ASTM E90/E413/E1332 | TL > 25 dB(A)
  • Sound Absorption Noise Reduction Coefficient | min 0.6 to 0.9 ASTM E695, Norm 1794 / Norm 1793.
  • Surrounded noise source | 5 to 10 dB reduction
  • Contained noise source with walls and a ceiling | 10 to 20 dB reduction
  • Sound Blocking | <300 Hz and up, noise reduction is 5dB
  • Dimensions | 60mm thick, 600mm wide, user defined length

Additional Info

  • UV Light Exposure
  • 3,000 hours ASTM G147/G15UV provided by cover
  • Flame Smoke Generation to ASTM E84

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]]> http://taktikz.com/blog/2010/05/26/molded-nvh-components/feed/ 0 EPP and P-EPP http://taktikz.com/blog/2010/05/26/epp-expanded-polypropylene/ http://taktikz.com/blog/2010/05/26/epp-expanded-polypropylene/#comments Wed, 26 May 2010 05:16:16 +0000 taktik(z) http://taktikz.com/blog/?page_id=22026 EPP foaming material is a highly RIMed polymer and gas compound material with prominent capacity. EPP has become the most popular new environmentally-safe raw material for its advantages of good press resistance, cushioning and heat insulation features.

Porous Expanded Polypropylene | EPP and P-EPP

Porous Expanded Polypropylene (click for slideshow/larger image)

EPP products have excellent shockproof capabilities, high rebounding speed after distortion, good heating, chemical and oil enduring performance and good heat insulation. Also, the weight of EPP is light. It can greatly reduce the weight of packed goods. EPP is a safe raw material. It can be recycled and is naturally biodegradable without causing white pollution.

Features

Scientific name: Foamy Polypropylene
Shortened Name: EPP
English Name: Expandable Polypropylene
Popular Name: Napulong
Granule Diameter: 4-7 mm
Density: 20, 30, 45, 60 (Unit: g/l)

Raw Material Type

Normal
Anti-Static
Fire resistance

Processing Method

Molded
Cast
Cut
Glued (Hot-melting glued, press glued, hot glued)

Environmentally Friendly Recycling Method

Melting (recycled into plastic)
Regeneration (re-use)

Applications

Shockproof and protection packing, air-conditioner industry, electronics, automobiles, physical education tools, architecture, etc.

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]]> http://taktikz.com/blog/2010/05/26/epp-expanded-polypropylene/feed/ 0 Vector Strategy Armor Forecast 2010 http://taktikz.com/blog/2010/04/01/vector-strategy-armor-procurement-forecast-2010/ http://taktikz.com/blog/2010/04/01/vector-strategy-armor-procurement-forecast-2010/#comments Thu, 01 Apr 2010 14:40:53 +0000 taktik(z) http://taktikz.com/blog/?p=21287 Vector Strategy has published the March 2010 release of their Armor Procurement Forecast for US Military Ground Vehicles. This release of Vector Strategy’s armor procurement forecast incorporates the Department of Defense’s budget request for FY11 and their estimate of annual procurement through FY15.

According to Marcia Price, President of Vector Strategy, “After reviewing the new budget request and listening to high ranking US Army officers speak at the Tactical Wheeled Vehicle Conference in Monterey, we feel compelled to be conservative in our forecast of US military ground vehicle procurement and associated armor procurement over the next five years.”

The title of Vector Strategy’s latest forecast release is “FY11 to FY15: Conservatism Prevails“.

Ms. Price continues, “There are several reasons for our conservatism. An excess of tactical wheeled vehicle inventory due to over-procurement for modularity and ARFORGEN needs, declining OCO and supplemental war funding as deployed troop levels decline in Iraq and Afghanistan, a suspension in armor B-kit procurement for tactical vehicles, a lull in procurement as we wait for several major vehicle recapitalization programs and new vehicle platforms to ramp up, and overall National budget pressures will squeeze Department of Defense procurement funding.”

Purchase Vector Strategy’s March 2010 release to see how they reflect theater needs and vehicle modernization plans in their armor and vehicle procurement projections for FY10 to FY15. Also included for the first time in this report is a description of all major vehicle RDT&E programs including funding, objectives, and timelines.

Questions answered in this report include:

  • How many recapitalized Up Armored HMMWWs will be procured over the next 5 years?
  • How will the US Army balance their acquisition of recapitalized Up Armored HMMWWs and new JLTVs?
  • How much is the US Army and the USMC investing in JLTV RDT&E and procurement funding through FY15?
  • Does the Department of Defense have enough MRAPs and MATVs for Afghanistan?
  • What is the production ramp-up schedule for the Ground Combat Vehicle, JLTV, EFV, and the MPC?

This forecast is ready for immediate purchase and is delivered electronically. More information about Vector Strategy’s Armor Procurement Forecast for US Military Ground Vehicles is available on Vector Strategy’s website at www.vector-strategy.com.

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]]> http://taktikz.com/blog/2010/04/01/vector-strategy-armor-procurement-forecast-2010/feed/ 0 Plasan Awarded Additional Contract for MATV Armor http://taktikz.com/blog/2010/01/05/plasan-awarded-additional-contract-for-matv-armor-kits/ http://taktikz.com/blog/2010/01/05/plasan-awarded-additional-contract-for-matv-armor-kits/#comments Tue, 05 Jan 2010 14:47:24 +0000 taktik(z) http://taktikz.com/blog/?p=17624 Plasan North America, a global leader in the field of combat-proven survivability and armor solutions for vehicles, airborne platforms and personal protection, today announced it has won an additional contract for the delivery of 400 M-ATV armor kits as sub-contractor to Oshkosh Defense.

MATV | Plasan Awarded Additional Contract for MATV Armor

MATV (click for slideshow)

Plasan has already delivered 3,200 M-ATV armor kits for the US$3.3 billion contract awarded by U.S. Department of Defense to a team led by Wisconsin-based Oshkosh Corporation, [NYSE:OSK] and Plasan North America to produce 6,619 M-ATVs for deployment in Afghanistan.

Plasan North America and its local sub-contractors have made advance preparations to comply with strict composite specifications and a tight manufacturing schedule. Through the application of the modular Kitted Hull concept, developed by Plasan, all armor parts and components are sent to Oshkosh where they are applied to the vehicle on the assembly line, increasing manufacturing efficiency and reliability. Plasan’s production capabilities are complemented by a comprehensive supply chain that encompasses suppliers of materials, equipment and solutions throughout the U.S. This extensive network provides the flexibility to expand or reduce production volumes according to demand.

Ms. Yael Viesel, Marketing and Business Director for North America at Plasan, said: “This new order marks the sixth additional order for armor kits in five months. These increased orders are a vote of confidence in Plasan’s proven track record of on-time delivery. Our goal is to provide the best, most survivable solution for the war fighter. Our survivability systems reflect the experience our designers and engineers have from both their education and also from their time as soldiers.”

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]]> http://taktikz.com/blog/2010/01/05/plasan-awarded-additional-contract-for-matv-armor-kits/feed/ 0 link(z): Y2009 | M12 | D339 | L3 http://taktikz.com/blog/2009/12/07/linkz-y2009-m12-d339-l3/ http://taktikz.com/blog/2009/12/07/linkz-y2009-m12-d339-l3/#comments Mon, 07 Dec 2009 05:58:42 +0000 taktik(z) http://taktikz.com/blog/2009/12/07/links-for-2009-12-06/

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]]> http://taktikz.com/blog/2009/12/07/linkz-y2009-m12-d339-l3/feed/ 0 link(z): Y2009 | M09 | D271 | L1 http://taktikz.com/blog/2009/09/30/linkz-y2009-m09-d271-l1/ http://taktikz.com/blog/2009/09/30/linkz-y2009-m09-d271-l1/#comments Wed, 30 Sep 2009 06:00:56 +0000 taktik(z) http://taktikz.com/blog/2009/09/30/links-for-2009-09-29/

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]]> http://taktikz.com/blog/2009/09/30/linkz-y2009-m09-d271-l1/feed/ 0 Vector Strategy Armor Forecast 2009 http://taktikz.com/blog/2009/09/03/armor-procurement-forecast-for-ground-vehicles-2009/ http://taktikz.com/blog/2009/09/03/armor-procurement-forecast-for-ground-vehicles-2009/#comments Thu, 03 Sep 2009 19:27:25 +0000 taktik(z) http://taktikz.com/blog/?p=13011 Vector Strategy has published the April 2009 release of their Armor Procurement Forecast for US Military Ground Vehicles.

Questions Answered in This Report

  • How much steel plate and aluminum plate will be required annually FY08 to FY15 to fulfill armor procurement for military ground vehicles?
  • What vehicle platforms and armor programs are driving FY08 material requirements and how does that change through 2015?
  • How is demand for MRAP‘s and EFP protection affecting material requirements for armor for military ground vehicles?
  • What are the sales and market share of leading armor manufacturers?
  • Who are the major suppliers of material for armor for military ground vehicles?
  • Where are the likely material bottlenecks and backlogs / shortages in the armor supply chain?
  • What percentage of composites used in armor applications are reinforced with high performance glass fibers, aramid fibers, and HMPE fibers?
  • How does the use of ceramics in armor for military ground vehicle change from 2006 to 2015 and what is Vector’s prediction of aluminum oxide versus silicon carbide use in armor for military ground vehicles?

Materials Addressed in This Report

  • Steel Armor Plate
  • Aluminum Armor Plate
  • Titanium
  • Depleted Uranium
  • Other Metals (Such As P-900 Cast Steel Plate)
  • Transparent Armor (I.e. Ballistic Glass)
  • Ceramic Powder and Ceramic Tiles
  • Composites
  • Materials Used in the Construction of Composites Such as Resin, High Performance Glass Fibers, Aramid Fibers, and UHMWPE Fibers
  • Miscellaneous Other Materials

Highlights from the forecast include

  • Vector Strategy projects that $16 billion of armor for US military ground
    vehicles     will be procured by the DoD for US military forces between 2009 and
    2015 (seven years inclusive).
  • The armor procurement forecast for FY09 through FY11 represents a steady, but
    even, decline from peak armor procurement in FY08.
  • In this forecast, Vector Strategy conceptually starts to link funding for
    HMMWVs, MATVs, and JLTVs    . This is an important consideration over the entire
    forecast horizon.
  • With the forecasted expansion of MRAP/MATV vehicle and armor programs, all
    vehicle categories now share a significant portion of total armor procurement.
  • B Kit and Add-On-Armor Kit procurement for medium and heavy tactical vehicles
    (such as FMTVs, HEMTTs, M915s, MTVRs, and LVSRs) are important contributors to
    total armor procurement.
  • This forecast very aggressively incorporates upgrade and RECAP programs, PIPs,
    and modernization efforts     for current force vehicle platforms in FY12 to FY15.
    These programs include armor upgrades.
  • Vector Strategy has made significant changes in their assumptions regarding the following platforms: JLTV, FCS MGV, EFV, ECV2, MRAP/MATV, and the MPVF (Mine Protected Vehicle Family).

According to Marcia Price, president of Vector Strategy, “To develop our armor procurement forecast, we have analyzed SECDEF Gates April 6 statements on Department of Defense (DoD) procurement decisions, the FY09 DoD supplemental budget request of April 10, current Administration defense priorities, and policy papers from leading Washington DC think tanks.”

“This release also incorporates all vehicle and armor contracts awarded since August 2008 and the FY09 DoD Appropriations Act and Authorization Act. We believe we have developed a thorough and well positioned armor procurement forecast for FY09 to FY15 that reflects the best information available to the industry today.”

Source: Material Requirements and Supply Chain Analysis of Armor Procurement for US Military Ground Vehicles

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]]> http://taktikz.com/blog/2009/09/03/armor-procurement-forecast-for-ground-vehicles-2009/feed/ 0 Design, Engineering and Prototyping Services http://taktikz.com/blog/2009/08/16/design-engineering-and-rapid-prototype-services/ http://taktikz.com/blog/2009/08/16/design-engineering-and-rapid-prototype-services/#comments Mon, 17 Aug 2009 02:28:53 +0000 taktik(z) http://taktikz.com/blog/?p=12636 Delivering innovative designs and that produce cost effective and superior quality, service and speed.

Our highly trained and experienced design team is driven by methods and processes within our quality management system that promotes continuous product improvement. We are experts in structural steel design and fabrication along with our vast knowledge of plastics, open and closed cell foams, woods, fabrics, rubbers and urethane products allows us to offer a variety of solutions to meet your needs.

Engineering & Part Design

  • Program & Data Management
  • Value Engineering & Analysis
  • Part Drawing Review & Analysis
  • DFM/DFA (Design for Manufacturability/Design for Assembly)
  • 2D & 3D Modeling Versions
  • On-Site Support
  • Material Specifications and Selection
  • Market Research & Testing
  • Rapid Prototyping
  • Build Drawings
  • Development of Standards
  • Assembly Line and Building Layout

By working closely with our customers, partners and manufacturing team, we assure designs are functional, can be manufactured efficiently and built with repeatable quality.

Program Management

  • Single Point of Contact
  • Technical and Schedule Reporting
  • Optimized Internal Communication Structure
  • 24/7 Online Program Management Access

Warehouse & Logistics

  • Proprietary Kanban Inventory Management System
  • Just In Time (JIT) Manufacturing
  • Freight Forwarding Management
  • Packaging and Shipping Simulation Tests

We will work with electronic part data, physical parts or with physical parts as required in the development process. Our prototype team excels at quick turn around, solving problems and refining products for manufacturing and ergonomics.

CAD Systems

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